AISI 4140 is a chromium‑molybdenum low‑alloy steel (equivalent to 42CrMo4, SCM440, EN19) offering high tensile strength, good toughness, and excellent fatigue resistance.
Typical composition: C 0.38–0.43%, Cr 0.80–1.10%, Mo 0.15–0.25%, Mn 0.75–1.00%, P/S ≤0.035%.
Mechanical properties (quenched & tempered): tensile strength ≥850 MPa (often 1000–1200 MPa), yield strength ≥650 MPa, elongation ≥12%, hardness 240–300 HB.
Applications: heavy‑duty shafts, gears, connecting rods, axles, bolts, studs, and machine tool components.
Heat treatment: normally supplied in quenched and tempered condition; can be induction or flame hardened. Weldability is fair but requires preheating (150–250°C) and post‑weld stress relief to avoid cracking.
Available in hot‑rolled, peeled, turned, or cold‑drawn round bars in various diameters and lengths.